Seamless tubes are manufactured using long steel cylinders. First, the engineer heats the cylinder. They then insert a tool called a mandrel through the center of the cylinder. The cylinder is then rolled and stretched until the desired size and wall thickness of the pipe is reached.steel pipe supplier
Instead, the welded tube is started with a flat steel plate and molded into a tubular shape. Then weld the sides together. Although this type of pipe seems to have an obvious seam that must be smoothed, many pipes use high frequency current welding to seamlessly fuse the sides together.
Advantages of seamless tubes:
Welding pipes are more likely to fail at the welding location.
Even the seams may not be visible. Although the welding technique has been improved, the maximum pressure of the welded pipe can be 20% lower than that of the seamless pipe.
Seamless tubes have other advantages. Seamless tubes do not require any weld integrity testing and, in most cases, do not require heat treatment. This is because the seamless tube hardens during the manufacturing process.
It is also possible to replace the welded pipe with a seamless pipe. At the same time, due to strong regulations, welded pipes are not a substitute for seamless pipes.
Most importantly, the seamless tube is more resistant to corrosion. They contain less impurities and defects associated with ductility. These usually appear in the welded part of the welded pipe.
Advantages of welded pipes:
While seamless tubes have many advantages, welded tubes can also have some advantages. For example, welded tubes are less expensive than seamless welded tubes and they have a shorter procurement lead time.welded pipe supplier
Seamless tubes are not always required, but they are often needed in the oil and pharmaceutical industries. The high temperatures and pressures associated with its products make seamless piping a necessity.
Due to industry regulations, engineers need to consider the manufacturing and grade of piping. Seamless and welding processes cannot produce all grades.
In order to meet strict deadlines, engineers must thoroughly understand manufacturing constraints.
Whether a seamless pipe or welded pipe is the right choice for a particular building project is a complex decision that relies on multiple factors and resources. The main considerations for the pipeline to be transported.
Seamless tubes can be more expensive and difficult to obtain, but they are a sturdy and versatile product that can reshape the future of engineering.